SHUFFLE 180 HDK User Guide

User manual for the SHUFFLE 180 HDK

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Contents Document version control ......................................................................................................................... 4 Introduction .............................................................................................................................................. 4 SHUFFLE Product Summary .................................................................................................................... 6 HDK Integration ........................................................................................................................................ 7 Internal.................................................................................................................................................. 8 Protector........................................................................................................................................... 8 Internal Front exploded view ............................................................................................................. 9 Mask protector ................................................................................................................................ 10 Internal option module dimensions .................................................................................................. 11 External Front ..................................................................................................................................... 12 External Front exploded view .......................................................................................................... 13 External Front how-to install ............................................................................................................ 13 External Front cabling...................................................................................................................... 14 External Front - splittable cable gland instructions........................................................................... 15 External Back ...................................................................................................................................... 16 External Back removal of bracket fixation........................................................................................ 17 External Back removal of Tube Extruded......................................................................................... 17 External Back how to install............................................................................................................. 18 External Back option module dimensions ........................................................................................ 19 Gear plate............................................................................................................................................... 20 Connector plate ............................................................................................................................... 20 Inner gear plate ............................................................................................................................... 20 Cabling ................................................................................................................................................... 22 Internal wiring ..................................................................................................................................... 22 Device connection ........................................................................................................................... 23 Mains and control cable .................................................................................................................. 24 DC cable......................................................................................................................................... 25 Network cable ................................................................................................................................. 26 Part numbers .......................................................................................................................................... 27 SHUFFLE 180 HDK Kit ................................................................................................................... 27 SHUFFLE 180 HDK spare parts...................................................................................................... 27 Specifications ......................................................................................................................................... 31 Clamps & Cover .................................................................................................................................. 32 IP Protection ....................................................................................................................................... 32 IK ratings ............................................................................................................................................ 32

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Vents .................................................................................................................................................. 33 Machining ........................................................................................................................................... 33 Documentation ....................................................................................................................................... 34 Commercial and technical documentation........................................................................................... 34 Packaging .............................................................................................................................................. 35 Support .................................................................................................................................................. 35

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Document version control

Version

Date

Author

Description

A B

Bluestar Approved status

25/10/2022

MASilva

Creation

Introduction The SHUFFLE 180 HDK is a kit module prepared for our partners to integrate their devices in a development phase with the probability of becoming part of the SHUFFLE range. With this kit it is possible to have a hands-on approach and explore the possibilities of device integration within the SHUFFLE 180 module. In a second phase, a more definitive solution is designed, validated, industrialized, and certified together with Schréder. Assuring that the product complies with Schréder quality standards and regulations. In the development phase, the integration of any device in the module is entirely the partners' responsibility. Please read carefully the “HARDWARE DEVELOPMENT KIT TERMS AND CONDITIONS” legal document. A printed copy is sent with the kit. 3D file in. step format is available upon request.

The SHUFFLE 180 HDK is a special purpose 180 module prepared for 3rd party development. It is supplied with:

• 3 polycarbonate protectors - transparent, opal, black

1 metallic mask protector

•

• 1 HDK aluminum protector with an external device plate

• 1 Gear plate - special gear plate that allows different mounting options.

1 External back support plate

•

Harness with connectors

•

The objective of this document is to guide the user on how to integrate a third-party device on a SHUFFLE 180 module. For certain devices, some steps might not be necessary or done in the manner described below. Please adapt as necessary, making sure the quality and safety of the product is maintained. Machining the components is possible if the module integrity and assembly on the SHUFFLE pole is not compromised. There is considerable handling and testing in a prototype phase. Certain parts can quickly be scratched or

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blemished, especially the polycarbonate protectors. When handling, try to place these parts on a protected surface. Many parts are painted, the paint can become damaged when machining and handling. Please take care in protecting these parts when modifying them. Although the paint provides an extra protection to external environments during its installation, in this phase the only issue if the paint becomes damaged is the aesthetics.

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SHUFFLE Product Summary

The commercial documentation of the complete SHUFFLE range is available on the Schréder website: https://www.schreder.com/en The SHUFFLE assembly is composed of modules, a pole, boxes, and cabling.

Position of modules

General considerations:

• The HDK module can be mounted in any of the 5 positions above the pole. • The SHUFFLE assembly can have a maximum of 5 modules. • The top of the last module has a cover instead of clamps. • If the SHUFFLE assembly has a 360 module, then it will be the last module. • The boxes are mounted inside the pole behind the corresponding door.

Contact Schréder if you would like to know if the module has any conflict with existing modules in a complete SHUFFLE assembly.

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HDK Integration There are 3 ways to integrate a feature in the 180 module:

Internal

•

External Front

•

External Back .

•

Depending on the solution it could be possible to use in the same module different ways of integration and mixing the different integrations.

Internal

Internal + External Front

Internal + External Back

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Internal

The device is installed inside the 180 module with a polycarbonate protector.

Protector

The interior of the module is secured by a polycarbonate protector.

3 types of protectors are supplied: transparent, translucent, and black:

• Transparent protector , the feature installed inside the module is visible. This option is generally used for cameras, sensors, lighting etc. • Translucent protector, the feature installed inside the module is semi-hidden. This option can be used for comfortable lighting in which rigorous photometry isn´t necessary, communication, WLAN, etc. • Black protector , the feature installed inside the module is not visible. This option is used when the feature needs to be hidden.

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Internal Front exploded view

Remove the protector to access inside the module.

1. Untighten 4x M5x20 T25 torx head screw enough to remove the protector. Do not remove the screws completely. They have anti-loss washers.

2. Take care to protect the rib that compresses the gasket. 3. Assure the blue gasket remains in place on the body. 4. Place the protector on a safe surface to avoid scratches and dirt.

5. Access the interior of the module and mount the device on the gear plate. Machine the gear plate if necessary. 6. Complete all the wiring on the connector gear tray. 7. Before mounting the protector guarantee that the gasket is not damaged. That it’s clean and placed inside the groove to assure the IP 66 protection. Assure all the cabling is within the module and will not be caught between the protector and body. 8. Mount the protector and tighten the screws. The tighten torque is 3 N ⋅ m / 2.2 lb.ft.

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Mask protector

The Mask Protector 180 is an aluminum plate that covers the protector. Although it does give an additional impact protection, its purpose is aesthetic. It hides what is inside and it is painted in the same color as the module. It creates a cleaner design in the complete SHUFFLE assembly. It cannot be used with devices in which metal can interfere with its functions, such as communication, e.g., WLAN, wireless backhaul, etc. To access the inside the module, the embellishment plate is removed along with the protector.

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Internal option module dimensions

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External Front

On the external front, the HDK protector, in aluminum (CNC-machined), is mounted on the front of the module in the same way as the polycarbonate protector. The protector has a stainless-steel plate on which the device can be mounted. This plate can be replaced or modified to adapt to the device fixation. Behind the plate are 2 cable passages, a rubber cable grommet and a splittable cable gland. The splittable cable gland is for cables with connectors, for example a RJ45. This cable gland opens and is mounted on the cable instead of the cable passing through. These passages secure the IP rating of the module. Additional devices can be mounted inside the module. The maximum weight of the device must not be more than 12.5 kg 27.6 lbs.

Devices with areas exposed to high winds or vibrations need further validations.

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External Front exploded view

External Front how-to install 1. To remove the stainless-steel plate, unscrew the 4x M5 x 12 T25 torx countersunk head screw. 2. Machine the plate if necessary to mount the device. Take the necessary measures to protect the paint during the machining. 3. Cabling can pass through the middle hole on the stainless-steel plate. Assure that the cables have enough room and are not scraping against the plate. With constant vibration, this could cut the cabling, damage the product, and cause electrical risks. If necessary, make the hole bigger or protect the hole with a grommet. 4. To remove the aluminum HDK protector, untighten 4x M5x20 T25 torx head screws. Do not remove the screws completely, they have anti-loss washers. Do not machine the HDK protector. This part maintains the tightness of the module. 5. Assure the blue gasket remains in place on the body. 6. Pass the device cabling through the grommet / cable gland. 7. Mount the stainless-steel plate with the device onto the HDK protector. 8. Complete all the wiring on the connector gear tray. See cabling section 9. Before mounting the HDK protector with the device, make sure that the gasket is well placed in the groove to provide IP 66 protection. That it is clean and not damaged. 10. Assure all the cabling is within the module and will not be caught between the protector and body.

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11. Mount the aluminum HDK protector and the stainless-steel plate with the device and tighten the screws. The tightening torque is 3 Nm. / 2.2 lb. ft.

12. Mount the clamps / cover.

External Front cabling

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External Front - splittable cable gland instructions

External Front option module dimensions

Support plate

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External Back

On the External Back , a stainless-steel bracket is mounted on the 180 body. The aluminum profile is machined and four M5 threaded holes are added to the 180 body. The device is mounted on the stainless-steel bracket. This bracket can be replaced or modified to adapt to the device fixation. The cabling is passed through the center hole, into the space between the extruded profile and the 180 body and through the cable grommet on the lateral side of the body. These passages secure the IP rating of the module. Additional devices can be mounted inside the module.

The maximum weight of the device must not be more than 20 kg | 44 lbs.

Devices with areas exposed to high winds or vibrations need further validations.

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External Back removal of bracket fixation

External Back removal of Tube Extruded

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External Back how to install

1. Remove clamps / cover. 2. Remove the stainless-steel bracket, unscrew the 4x M5 x 12 T25 torx countersunk head screw. 3. If necessary to mount the device, machine stainless steel bracket. Take the necessary measures to protect the paint during the machining. 4. The feature cable into the body is hidden between the module body and the tube extruded. To ease the cable passage, the extruded tube can be removed. Untighten the two ST4.8 x 16 mm screws at the top of the tube extruded. 5. To do the wiring inside the module, remove the front protector. 6. Assure the blue gasket remains in place on the body. 7. The device cabling passes through the middle hole on the bracket. Assure that the cables have enough room and are not scraping against the bracket. With constant vibration, this could cut the cabling, damage the product, and cause electrical risks. If necessary, make the hole bigger or protect the hole with a grommet. 8. Pass the cable through the grommet on the body. 9. Mount the extruded tube.

10. Mount the feature on the bracket. 11. Mount the bracket on the body.

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12. Complete all the wiring on the connector gear tray. 13. Before mounting the front protector, make sure that the gasket is well placed in the groove to provide IP66 protection. That it is clean and not damaged. 14. Assure all the cabling is within the module and will not be caught between the protector and body. 15. Mount the protector and tighten the screws. The tightening torque is 3 Nm. / 2.2 lb. ft. 16. Mount the clamps / cover.

External Back option module dimensions

Support bracket

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Gear plate There are two types of plates, one for connectors and another for the gear.

Connector plate

The internal harness connectors are mounted on a separate plate. This plate is fixed to the body.

Inner gear plate

Back

Front

To mount a device inside the SHUFFLE 180 HDK, a metallic gear plate is supplied. This versatile gear plate can be mounted in various positions to best adapt to the device that will be installed. Additional machining or adjustments can be added to this part. This part is painted, extra care should be taken when modifying the part to avoid damages.

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Inner gear plate mounted on HDK Protector (aluminum)

Perforated plate mounted towards the front. Used with polycarbonate protector

Perforated plate mounted towards the back. Used with polycarbonate or HDK protector.

Perforated plate mounted in the middle. Used with polycarbonate or HDK protector.

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Cabling

The SHUFFLE 180 HDK comes prepared with internal CLI wiring and network. External cables are supplied: • 1x Mains and control harness with 9-pole connector • 1x DC bus harness with a 6-pole connector • 1x network cable

Internal wiring

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Device connection

The wiring of the device installed on the SHUFFLE 180 HDK, is connected to the pluggable terminal block on the gear plate.

4 Pole female connector

6 Pole female connector

Phase Neutral Phase

DA+ DA-

DALI + / (0-10V)+ DALI - / (0-10V)-

V+

24 VDC power positive terminal 24 VDC power negative terminal

Protective Earth

V-

P12 P24

12 VDC pilot line 24 VDC pilot line

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Mains and control cable

The mains and control cable powers the module through the 9-pin connector on the gear plate. The supplied length with this kit is 3,25 m | 10.67 ft.

Wire number

Power / Signals

1 2 3 4 5 6 7 8 9

Phase (L1) Neutral (N) Phase (Ls)

DALI + / (0-10V)+ DALI - / (0-10V)-

PIR +12V

PIR DI

Not used

Green / yellow = PE

POLE

PINOUT

1 2 3 4 5 6 7 8 9

NOT CONNECTED

DALI / 1-10V + DALI / 1-10V -

+12V (PIR)

DI (PIR)

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DC cable

The DC bus cable powers and controls the Beyond Light functionalities of the module through the 6-pin connector on the gear plate.

The DC BUS includes the following signals: V+ (24 VDC power positive terminal), V- (24 VDC power negative terminal), P24 (24 VDC pilot line), P12 (12 VDC pilot line). The supplied length is 1.5 m | 4.92 ft.

Wire number

Power / Signals

1 2 3 4

V+

V-

P12 P24

POLE

PINOUT

V+

V-

P24

P12

NOT CONNECTED

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Network cable

The network cable assembly composes of a U/FTP CAT6 cable with RJ45 male connectors on both ends. On the gear plate there is Female / Female connector.

Female / Female connector on gear plate

The external network cable supplied length is 4 m | 13.12 ft.

Wire number

Power / Signals

White / Orange

Orange

White / Green

Blue

White / Blue

Green

White / Brown

Brown

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Part numbers List of major components supplied with the 180 HDK. The part numbers can be used to request additional parts if necessary.

SHUFFLE 180 HDK Kit

To order the complete SHUFFLE 180 HDK Kit

Ordering code

Part number

02-82-449

SHUFFLE 180 HDK spare parts

For spare parts please use the part number below

Description

Part number

BODY ASSY (complete with gaskets and fasteners)

02-65-491

COVER 180 193

00-12-245

Clamps

00-75-397

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PROTECTOR 180 193

00-12-251

PROTECTOR Black 180 193

00-17-935

PROTECTOR 180 sanded 193

00-27-179

Mask Protector 180 PAINTED Metallic mask protector. Can be applied on top of the protectors to allow a similar module finish as the SHUFFLE pole.

00-86-259

PROTECTOR 180 HDK Painted (External Front)

03-02-330

Optional protector that allows the fixation of external devices. Used in conjunction with the plate (02-97-299)

PLATE Device 180 HDK Painted

02-97-299

Bracket Fixation painted (External Back)

03-03-833

Allows the fixation of external devices in the back part of the 180 module.

GEAR PLATE 180 HDK embellishment painted

02-96-254

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PLATE Support DIN Rail 180

01-39-550

RAIL DIN support 180

01-44-402

Connectors gear plate

02-86-638

SUPPORT PLATE 180 HDK embellishment painted

02-96-256

WIRE HARNESS P2561 HDK EU Cap 9p Plug 9p 2xCON T-BLOCK 3p

03-02-882

WIRE HARNESS P2561 HDK DC PWR Plug 6p 4 wires

03-04-395

CBL CONTROL 9G1,5mm² PVC 8xPin 5mm 8xFerrule 10mm CON 3.25m

00-77-063

WIRE HARNESS P2561 HDK DC BUS CON CAP 6P 4 wires

03-03-917

WIRE HARNESS P2561 HDK DC BUS CON CAP 6P 4 wires

03-03-917

CBL NETWORK Ethernet U/FTP CAT6 4x2x26AWG OD 6.2mm PVC RJ45

00-88-067

CBL ASSY S/FTP Cat.6A PVC UL RJ45M/RJ45M 0.5m

01-00-606

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CBL GLAND Splittable 6-8 mm M20 PC + CBL GLAND NUT Splittable

00-82-525

CBL GROMMET 6-13 mm Grey

00-05-094

CBL GROMMET 8/10/14-3 mm PVC Black

00-48-334

CON RJ45 Fem RJ45 Fem

01-50-555

CON Female IC 2,5/ 4-ST-5,08

03-11-106

CON Male MSTBU 2,5/ 4-STD-5,08

03-11-107

CON Female IC 2,5/ 6-ST-5,08

03-11-109

CON Male MSTBU 2,5/ 6-STD-5,08

03-11-110

INSTALLATION SHEET Boxes and Cabling

00-63-051

INSTALLATION SHEET Shuffle Pole

00-63-030

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HARDWARE DEVELOPMENT KIT Terms and Conditions

03-36-417

03-36-255 DOC-0021067

SHUFFLE 180 HDK User guide

Specifications

Internal

External Front

Weight

6.13 kg

7.35 kg

6.68 kg

13.5 lbs

16.2 lbs

14.73 lbs

IP66

IK09

IK10

CxS

0.08 m2*

0.86 ft2*

Electrical Class

Class I EU

Nominal voltage

220 - 240V 50/60Hz

Max AC Power

max 2A (check with Schréder if a higher power is necessary)

Max DC Power

max 30W (check with Schréder if a higher power is necessary)

Max temp

50ºC (check with Schréder if a higher temperature is necessary)

*Estimated value

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Clamps & Cover

Cover

Clamps

The module is supplied with a cover and clamps. The cover is used when the module is positioned as the last module on a SHUFFLE assembly. The clamps are used when the module is positioned between 2 modules.

IP Protection

The gaskets used in the module are designed according to the Schréder guidelines and insure the ingress protection of water and particles. They cannot be removed from the design or substituted with other gaskets.

IK ratings The materials used, such as aluminum and polycarbonate, and the design of the module are developed to have a high impact protection rating of the module. Any new parts that are developed should take into consideration impact resistant material and design.

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Vents

The SHUFFLE modules have protective vents. Installed outdoors these modules are continuously exposed to harsh environments such as rainstorms, dust, sand and high winds. During changing environmental conditions, pressure can build inside a sealed enclosure, putting stress on seals. Over time stress causes seals to fail, which allows water, corrosive liquids, salt and particulates to enter the enclosure and damage the internal electronics. The vents mounted on the 180 body equalize pressure and reduce condensation by allowing air to flow freely into and out of sealed enclosures. At the same time, they provide a durable barrier to protect the electronics from contaminants. These vents cannot be removed.

Machining

If necessary, machining certain parts is allowed if it doesn´t affect the integrity of the module. Precautions should be taken when machining a part as to maintain the safety and finishing (removing certain

finishing and protection can create areas of corrosion) of the module. Please contact us if you have doubts if a part can be machined.

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Documentation

The following documentation is supplied with the Kit: 1. HARDWARE DEVELOPMENT KIT Terms and Conditions 2. User Guide SHUFFLE 180 HDK QR Code

User Guide SHUFFLE 180 HDK

•

Installation Sheet SHUFFLE

•

• Installation Sheet SHUFFLE POLE GEN2

• Installation Sheet SHUFFLE BOXES GEN2

Commercial and technical documentation

SHUFFLE documentation of other modules, poles and boxes are available online: http://www.schreder.com Here you can find:

1. Datasheets 2. Brochures 3. Installation instructions 4. Simplified 2D and 3D files

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Packaging The SHUFFLE 180 HDK will be supplied in 2 cardboard boxes. One for the complete module and another for additional components.

283mm x 283 x 448mm

Support

For product support please contact your local Schréder.

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SHUFFLE Boxes Gen2

Installation Instruction

120-277V 220-240V 50 / 60Hz

IP44

The components contained in these modules shall only be replaced by the manufacturer or his service agent or a similar qualified person. Always switch off the power prior to installation, maintenance or repair activities.

BOXES

PIR SENSOR

POLE INTERFACE

POE INSIDE POLE

Mains Box Lighting Box

LOUDSPEAKER CONNECTION BOX

POE

BRANDED CLAMPS

NETWORK CONNECTORS

Beyond Light Power SupplyBox

Socket Box

Mains Lighting and control CLI / CLII / CL1

CABLING

EV Charger Signal Cable

Beyond Lighting DC BUS

Beyond Lighting DC BUS Wire Harness

1: P12 2: V-

1 2

1: V+ 2: P24 4: V-

Intercom Cable

1 2 3 4

Loudspeaker Cable

1 2

N L1 LsD+D-S+

Network Cable (180 Camera, Camera Bracket, Loudspeaker IP, Horn, Quadview, Strobe, Wlan, Wireless Backhaul)

PIR Harness

P12 V- V+ P24

N L1 LsPED+D-S+ Si

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TYPES OF BOXES

LIGHTING BOX

MAINS BOX

70mm 2.76in

91.5mm 3.6in

58.8mm 2.31in

70mm 2.76in

347mm 13.7in

305mm 12in

0,850 kg 1,87 lb

285mm 11.2in

BEYOND LIGHT POWER SUPPLY BOX

0,560 kg 1,23 lb

70mm 2.76in 43mm 1.7in

91.5mm 3.6in

30mm 1.18in

SOCKET BOX

465mm ** 18.3in

91.5mm 3.6in

70mm 2.76in

287mm 13.7in

267mm * 13.7in

267mm 13.7in

1,55 kg 3,42 lb

The Beyond Light Power Box is larger when used for WLAN CLI 2 fuses and for CL1 1 fuse:

* 347mm | 13.7in ** 545mm | 21.5in 1,75kg | 3.86lb

1,2 kg 2,65 lb

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TYPES OF BOXES - MAINS BOX

SHUFFLE POLE MODEL

MAINS BOX

Install the MAINS BOX Inside the MAINS DOOR

SIDE CABINET

2 DOORS SAME SIDE

2 DOORS OPPOSITE

3 DOORS

1 DOOR

1 or 2 MAINS BOXES per pole.

TYPES OF DOORS

A MAINS DOOR

B BEYOND LIGHT DOOR

C MULTIPURPOSE DOOR

D 1a

Power Socket

EV Charger

BEYOND LIGHT POWER SUPPLY BOX

BEYOND LIGHT POWER SUPPLY BOX SOCKET BOX

LIGHTING BOX

MAINS BOX

N L1 L2 Ls

N L1 L2 Ls PE

Pole grounding cable

Mains cable from installation

MAX 16mm 2

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TYPES OF BOXES - LIGHTING BOX

LIGHTING BOX

SHUFFLE POLE MODEL

Install the LIGHTING BOX inside the MAINS DOOR

2 DOORS SAME SIDE

2 DOORS OPPOSITE

SIDE CABINET

3 DOORS

1 DOOR

TYPES OF DOORS

A MAINS DOOR

B BEYOND LIGHT DOOR

C MULTIPURPOSE DOOR

F 1a

Mains Lighting and control cable CLII + 9 pole connector

Mains Lighting and control cable CLI / CL1 + 9 pole connector

POLE INTERFACE

2 1 3 4 5 6 7

2 1 3 G/Y 4 5 6 7

N L1 Ls D+D-S+ Si

N L1 Ls PED+D-S+ Si

GREEN YELLOW

LIGHTING BOX

Interbox cable

pole grounding cables

L1 N BLUE BROWN

N L1

GREEN YELLOW

BLUE BROWN

MAINS BOX

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TYPES OF BOXES - LIGHTING BOX

LIGHTING BOX BI-POWER

Mains Lighting and control cable CLII + 9 pole connector

Mains Lighting and control cable CLI / CL1 + 9 pole connector

POLE INTERFACE

2 1 3 4 5 6 7

2 1 3 G/Y 4 5 6 7

N L1 Ls D+D-S+ Si

L1 Ls PE D+ D- S+ Si

GREEN YELLOW

LIGHT BOX BI-POWER

Interbox cable

pole grounding cables

BLUE

BROWN BLACK

MAINS BOX

Interbox cable

L1 BROWN

Ls BLACK

N BLUE

PE GREEN YELLOW

MAINS BOX

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H TYPES OF BOXES - BEYOND LIGHT POWER SUPPLY BOX BEYOND LIGHT POWER SUPPLY BOX CLI / CL1

SHUFFLE POLE MODEL

Install the BEYOND LIGHT POWER SUPPLY BOX inside the BEYOND LIGHT DOOR

2 DOORS SAME SIDE

2 DOORS OPPOSITE

SIDE CABINET

3 DOORS

1 DOOR

TYPES OF DOORS

A MAINS DOOR

B BEYOND LIGHT DOOR

C MULTIPURPOSE DOOR

Beyond Lighting DC BUS Wire Harness

LIGHT RING

WLAN 180 WLAN 360 Light and WLAN

Beyond Lighting DC BUS

CAMERA 180 CAMERA GEN2 Quadview

HORN STROBE CONNECTED SPEAKER

POLE INTERFACE

WIRELESS BACKHAUL

POE INSIDE POLE

EV CHARGER

EV Charger Signal Cable

4 3 2 1

1: P12 2: V-

POE

P 12

P 24

V- V+

1 2

BROWN

BLUE

2 4 1

1: V+ 2: P24 4: V-

GREEN / YELLOW

INTERCOM

Intercom Cable

pole grounding cable

1 2 3 4

BEYOND LIGHT POWER SUPPLY BOX

Interbox cable

MAINS BOX

BROWN L2

N BLUE

PE GREEN / YELLOW

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TYPES OF BOXES - BEYOND LIGHT POWER SUPPLY BOX

BEYOND LIGHT POWER SUPPLY BOX CLII

Beyond Lighting DC BUS Wire Harness

LIGHT RING

WLAN 180 WLAN 360 Light and WLAN

Beyond Lighting DC BUS

CAMERA 180 CAMERA GEN2 Quadview

HORN STROBE CONNECTED SPEAKER

POLE INTERFACE

WIRELESS BACKHAUL

POE INSIDE POLE

4 3 2 1

POE

P 12

V- V+

P 24

BROWN

BLUE

2 4 1

1: V+ 2: P24 4: V-

INTERCOM

Intercom Cable

1 2 3 4

BEYOND LIGHT POWER SUPPLY BOX

Interbox cable

MAINS BOX

BROWN L2

N BLUE

Beyond Lighting DC BUS Wire Harness

LIGHT RING

WLAN

CAMERA

If additional modules in the future are not planned cut cable if last connectores are not used.

HORN

STROBE

CONNECTED SPEAKER

WIRELESS BACKHAUL

Beyond Lighting DC BUS

POLE INTERFACE

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TYPES OF BOXES - SOCKET BOX

Not Available for CL1 US

SOCKET BOX

SHUFFLE POLE MODEL

Install the SOCKET BOX inside the MAINS DOOR

2 DOORS SAME SIDE

2 DOORS OPPOSITE

3 DOORS

1 DOOR

TYPES OF DOORS

A MAINS DOOR

B BEYOND LIGHT DOOR

C MULTIPURPOSE DOOR

Cable from Christmas Socket

POLE INTERFACE

N L

GREEN YELLOW

BLUE BROWN

SOCKET BOX

Interbox cable

pole grounding cables

N L1

GREEN YELLOW

BLUE BROWN

MAINS BOX

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BOXES MOUNTING

C-RAIL

1 x M8 4

5 N.m +1 -0

1 x M5 4

5 N.m +1 -0

HANGING BAR O

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PIR SENSOR

Red White Black

1 2 3

3 1 2

2 x M3

N L1 Ls PED+D-S+ Si

2.5 N.m +1 -0 T10

Lighting Box

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POLE INTERFACE / CLAMPS

POLE INTERFACE

Max. 6 cables through grommet

120°

194mm 7.6in

212mm 8.4in

6 x M8

10 N.m +1 -0

BRANDED CLAMPS R

2 x M8

T40

13 N.m +1 -0 9.6 lb.ft +0.7 -0

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GROUNDING TERMINAL

1 x M8 1 x M8

13mm 13mm

13 N.m +1 -0

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POE

Not Available for 277V CL1 US 1

TOOLS NEEDED

149mm | 5.9 in

POE

RJ45 Crimping Tool

135mm | 5.3in

1,3 kg 2,9 lb

2x RJ45 MALE PLUG

POE mounted inside pole to be used with camera bracket or 180 Camera.

POE

Camera

BEYOND LIGHT POWER SUPPLY BOX

Pole Interface

BEYOND LIGHT POWER SUPPLY BOX

INFRASTRUCTURE CABLE

CAMERA BRACKET

POE

LINE AC

DATA IN

DATA PWR OUT

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POE

Not Available for 277V CL1 US

5 T

POE DATA IN

RJ45 Crimping Tool RJ45 male plug

POE

POE RJ45 male plug waterproof connector cover

INFRASTRUCTURE CABLE

DATA IN INFRASTRUCTURE CABLE

Wire Color

RJ45 Con Pin

8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8

White / Orange

Orange

White / Green

Blue

White / Blue

Green

White / Brown

Brown

POE DATA OUT

In order to fit through the waterproof connector, the RJ45 on one end must be cut off.

Network Cable (180 Camera, Camera Bracket, Horn Quadview, Strobe, Wlan)

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POE

Not Available for 277V CL1 US

POE DATA OUT

RJ45 male plug

POE

RJ45 Crimping Tool

POE RJ45 male plug waterproof connector cover

DATA PWR OUT CAMERA

4m|13� - 8m|26�

RJ45 Con Pin

Wire Color

RJ45 Con Pin

8 7 6 5 4 3 2 1

White / Orange Orange White / Green Blue White / Blue Green White / Brown Brown

1 2 3 4 5 6 7 8

1 x M8

13mm

13 N.m +1 -0

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SUPPORT PLATE NETWORK

TOOLS NEEDED

Maximum 3 connectors on gear tray

RJ45 Crimping Tool RJ45

1 3

1 x connector WLAN Campus

1 x connector: Strobe (VOIP)

RJ45 Socket

2 x connectors WLAN Multipurpose

1 x connector: Camera

1 x connector: Connected Speaker Horn (VOIP)

Seal

Sealing Nut

Modules

RJ45

Pole Interface

max. 8.5mm

69mm | 2.7 in

Network Infrastructure Cable

300mm 11.8in

8 7 6 5 4 3 2 1

RJ45 Con Pin

RJ45 Con Pin 1

Wire Color White / Orange Orange White / Green Blue White / Blue Green White / Brown Brown

1 2 3 4 5 6 7 8

2 3 4 5 6 7 8

0.35 kg 0,77 lb

Pole

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00-63-051 | DOC-0016042 Rev C | 12-2020

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SUPPORT PLATE LOUDSPEAKER

69mm | 2.7 in

300mm 11.8in

Cable diameter min-max 7mm - 14mm

TOOLS NEEDED

0.35 kg 0,77 lb

Closure Cap

Cable Reduction

Loudspeaker Cable

1 2

Connection of Loudspeaker Cables from Installation

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180 LIGHT AND CONTROLS

BRANDED CLAMPS PAGE 11

180 LIGHT AND CONTROLS

POLE INTERFACE PAGE 11

1 DOOR

3 DOORS

2 DOORS SAME SIDE

SIDE CABINET

N L1 LsD+D-S+

2 DOORS OPPOSITE

N L1 LsPED+D-S+ Si

MAINS BOX PAGE 3

LIGHTING BOX PAGE 4-5

MAINS LIGHTING AND CONTROL CLI / CLII / CL1

360 LIGHT AND CONTROLS

BRANDED CLAMPS PAGE 11

360 LIGHT AND CONTROLS

POLE INTERFACE PAGE 11

1 DOOR

3 DOORS

2 DOORS SAME SIDE

SIDE CABINET

2 DOORS OPPOSITE

N L1 LsD+D-S+

N L1 LsPED+D-S+ Si

MAINS BOX PAGE 3

MAINS LIGHTING AND CONTROL CLI / CLII / CL1

LIGHTING BOX PAGE 4-5

SHUFFLE POLE MODEL

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LIGHTRING GEN2

POLE INTERFACE PAGE 11

BRANDED CLAMPS PAGE 11

P12 V- V+ P24

Beyond Lighting DC BUS Wire Harness

Beyond Lighting DC BUS

1 DOOR

3 DOORS

2 DOORS SAME SIDE

SIDE CABINET

2 DOORS OPPOSITE

N L1 LsPED+D-S+ Si

LIGHTING BOX PAGE 4-5

Beyond Light Power Supply Box PAGE 6-7

Si N L1 LsD+D-S+

MAINS BOX PAGE 3

MAINS LIGHTING AND CONTROL CLI / CLII / CL1

SHUFFLE POLE MODEL

LUMINAIRE BRACKET

BRANDED CLAMPS PAGE 11

LUMINAIRE BRACKET

1 DOOR

POLE INTERFACE PAGE 11

3 DOORS

2 DOORS SAME SIDE

SIDE CABINET

2 DOORS OPPOSITE

N L1 LsD+D-S+

N L1 LsPED+D-S+ Si

MAINS LIGHTING AND CONTROL CLI / CLII / CL1

MAINS BOX PAGE 3

LIGHTING BOX PAGE 4-5

SHUFFLE POLE MODEL

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360 LIGHT AND WLAN GEN2 - CAMPUS

Support Plate Network PAGE 16

BRANDED CLAMPS PAGE 11

POLE INTERFACE PAGE 11

2x Network Cable PAGE 16

P12 V- V+ P24

Beyond Lighting DC BUS Wire Harness

Beyond Lighting DC BUS

3 DOORS

2 DOORS SAME SIDE

N L1 LsPED+D-S+ Si

Beyond Light Power Supply Box PAGE 6-7

Si N L1 LsD+D-S+

Mains Box PAGE 3

MAINS LIGHTING AND CONTROL CLI / CLII / CL1

SHUFFLE POLE MODEL

360 LIGHT AND WLAN GEN2 - MULTIPURPOSE

Support Plate Network PAGE 16

BRANDED CLAMPS PAGE 11

POLE INTERFACE PAGE 11

Network Cable PAGE 16

P12 V- V+ P24

Beyond Lighting DC BUS Wire Harness

Beyond Lighting DC BUS

3 DOORS

2 DOORS SAME SIDE

N L1 LsPED+D-S+ Si

Beyond Light Power Supply Box PAGE 6-7

Mains Box PAGE 3

Si N L1 LsD+D-S+

MAINS LIGHTING AND CONTROL CLI / CLII / CL1

SHUFFLE POLE MODEL

20/28

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180 WLAN GEN2 - CAMPUS

Support Plate Network PAGE 16

BRANDED CLAMPS PAGE 11

POLE INTERFACE PAGE 11

2x Network Cable PAGE 16

P12 V- V+ P24

Beyond Lighting DC BUS Wire Harness

Beyond Lighting DC BUS

3 DOORS

2 DOORS SAME SIDE

N L1 LsPED+D-S+ Si

Beyond Light Power Supply Box PAGE 6-7

Mains Box PAGE 3

Si N L1 LsD+D-S+

MAINS LIGHTING AND CONTROL CLI / CLII / CL1

SHUFFLE POLE MODEL

180 CAMERA GEN2

POE

BRANDED CLAMPS PAGE 11

Support Plate Network PAGE 16

POE INSIDE POLE PAGE 13-15

POLE INTERFACE PAGE 11

Network Cable PAGE 16

P12 V- V+ P24

Beyond Lighting DC BUS Wire Harness POE inside module

Beyond Lighting DC BUS

3 DOORS

2 DOORS SAME SIDE

N L1 LsPED+D-S+ Si

Beyond Light Power Supply Box PAGE 6-7

Mains Box PAGE 3

Si N L1 LsD+D-S+

MAINS LIGHTING AND CONTROL CLI / CLII / CL1

SHUFFLE POLE MODEL

21/28

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CAMERA BRACKET

Not Available for CL1 US

Support Plate Network PAGE 16

POE

POE OUT SIDE POLE

BRANDED CLAMPS PAGE 11

POLE INTERFACE PAGE 11

POE INSIDE POLE PAGE 13-15

Network Cable PAGE 16

3 DOORS

2 DOORS SAME SIDE

N L1 LsPED+D-S+ Si

Beyond Light Power Supply Box PAGE 6-7

Mains Box PAGE 3

MAINS LIGHTING AND CONTROL CLI / CLII Si N L1 LsD+D-S+

SHUFFLE POLE MODEL

QUADVIEW

Not Available for CL1 US

Support Plate Network PAGE 16

BRANDED CLAMPS PAGE 11

POLE INTERFACE PAGE 11

Network Cable PAGE 16

P12 V- V+ P24

Beyond Lighting DC BUS Wire Harness

Beyond Lighting DC BUS

3 DOORS

2 DOORS SAME SIDE

N L1 LsPED+D-S+ Si

Beyond Light Power Supply Box PAGE 6-7

Mains Box PAGE 3

Si N L1 LsD+D-S+

MAINS LIGHTING AND CONTROL CLI / CLII

SHUFFLE POLE MODEL

22 /28

00-63-051 | DOC-0016042 Rev C | 12-2020

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LOUDSPEAKER

Not Available for CL1 US

Loudspeaker Cable PAGE 17

BRANDED CLAMPS PAGE 11

Support Plate Loudspeaker PAGE 17

POLE INTERFACE PAGE 11

1 DOOR

3 DOORS

2 DOORS SAME SIDE

SIDE CABINET

2 DOORS OPPOSITE

N L1 LsPED+D-S+ Si

Mains Box PAGE 3

Si N L1 LsD+D-S+ MAINS LIGHTING AND CONTROL CLI / CLII

HORN

Support Plate Network (linked to VOIP) PAGE 16

BRANDED CLAMPS PAGE 11

POLE INTERFACE PAGE 11

Network Cable (linked to VOIP) PAGE 16

P12 V- V+ P24

Beyond Lighting DC BUS Wire Harness

Beyond Lighting DC BUS

3 DOORS

2 DOORS SAME SIDE

N L1 LsPED+D-S+ Si

Beyond Light Power Supply Box PAGE 6-7

Mains Box PAGE 3

Si N L1 LsD+D-S+

MAINS LIGHTING AND CONTROL CLI / CLII / CL1

SHUFFLE POLE MODEL

23/28

00-63-051 | DOC-0016042 Rev C | 12-2020

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STROBE

Support Plate Network (linked to VOIP) PAGE 16

BRANDED CLAMPS PAGE 11

POLE INTERFACE PAGE 11

Network Cable (linked to VOIP) PAGE 16

P12 V- V+ P24

Beyond Lighting DC BUS Wire Harness

Beyond Lighting DC BUS

3 DOORS

2 DOORS SAME SIDE

N L1 LsPED+D-S+ Si

Beyond Light Power Supply Box PAGE 6-7

Si N L1 LsD+D-S+

Mains Box PAGE 3

MAINS LIGHTING AND CONTROL CLI / CLII / CL1

SHUFFLE POLE MODEL

INTERCOM

1: V+ 2: P24 4: V-

1 2 3 4

Intercom Cable PAGE 6

3 DOORS

2 DOORS OPPOSITE

Beyond Light Power Supply Box PAGE 6-7

SHUFFLE POLE

24 /28

00-63-051 | DOC-0016042 Rev C | 12-2020

www.schreder.com

EV CHARGER

Not Available for CL1 US

3 DOORS

LIGHTRING GEN2

2 DOORS OPPOSITE

SHUFFLE POLE

P12 V- V+ P24

Beyond Lighting DC BUS Wire Harness

Beyond Lighting DC BUS

MAINS LIGHTING AND CONTROL CLI N L1 LsPED+D-S+ Si

1: P12 2: V-

1 2

EV Charger Signal Cable PAGE 6

GREEN YELLOW

GREY

BLACK

BLUE BROWN

N L1 L2 Ls PE

Beyond Light Power Supply Box PAGE 6-7

Mains Box PAGE 3

Pole grounding cable

Mains cable from installation

Mains Box EV Charger Grid PAGE 3

25/28

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